The reusable, recyclable, PPRWR-compliant pallet was developed in partnership with Cabka
Tosca showcased its euro-size Circular Pallet (CP1208) at this week’s Fruit Attraction. Developed in partnership with Cabka, it highlights how reusable and recyclable transport packaging can support safer, more efficient, sustainable and regulation-ready supply chains.
“The euro-size Tosca Circular Pallet (CP1208) demonstrates how reusable transport packaging can help businesses improve food safety, efficiency, support compliance with evolving regulations such as PPWR and reduce waste, all while maintaining the performance required in modern supply chains. Together with Cabka, we are helping customers turn circularity into a practical advantage across their operations.” said Laurent Le Mercier, EMEA president at Tosca.
Engineered to integrate seamlessly into existing operations, Tosca claims the CP1208 delivers the consistency and reliability that automated, large-scale environments demand. Its 1200mm × 800mm euro standard dimensions support integration with euro-size pallet handling equipment, subject to the requirements of each installation. Rounded skid edges also help minimise damage during forklift handling, reducing impact points compared with traditional square skid designs.
“Our contribution is to turn recycled plastics into durable transport products designed around customers’ operational needs. With this pallet, we have combined Cabka’s expertise in materials and product engineering with Tosca’s experience in pooling. Together, we are putting recycled materials to work in demanding fresh produce supply chains,” said Alex Masharov, CEO of Cabka.
Designed to work seamlessly with Tosca’s reusable plastic crates, integrated deck grooves securely lock crates into place without strapping, enabling stable, safer double-stacked transport and efficient load handling. RFID integration further enhances traceability, asset management, and full supply chain visibility.
The Tosca Circular Pallet (CP1208) is non-porous, easy to clean and splinter-free, making it ideally suited to FMCG, growers’ and retailers’ environments where hygiene, product protection and consistent quality are critical. Its robust plastic construction is made from an exclusive blend of recycled plastic and includes integrated drainage holes to prevent water build-up and reduce moisture retention. Overall, this helps resist contamination and product damage while maintaining consistent performance in automated storage and retrieval systems.
Crucially, its ergonomic design includes smoothly integrated, well-positioned top-deck handles, enhanced stability and anti-slip features to improve handling safety across the supply chain, from warehouses and packing stations to retail distribution centres. The pallet is also more than 4 kg lighter than traditional wooden pallets, making it easier to lift and move during daily operations.
Beyond operational efficiency, this supports the social pillar of ESG by helping reduce physical strain on employees and lowering the risk of injuries associated with manual handling. By combining lighter plastic with a stable, ergonomic design, and top-deck handles, the pallet contributes to safer and more comfortable working environments across modern high-performing logistics operations.
“In high-throughput environments, efficiency and worker safety go hand in hand,” said Le Mercier. “By improving stability, grip and ease of handling, the euro-size Tosca Circular Pallet (CP1208) helps reduce manual strain and the risk of musculoskeletal injuries, creating safer working conditions while supporting operational performance.”
Designed with PPWR and EPR readiness in mind
With the EU’s Packaging and Packaging Waste Regulation (PPWR) reshaping logistics and packaging strategies, supply chains increasingly need reusable and traceable solutions by design which incorporate recycled content.
Unlike wooden pallets subject to ISPM 15 heat treatment or fumigation requirements, Tosca said its pallet helps supply chains prepare for the regulatory transition while offering a circular, reusable solution.
“At Tosca, we don’t simply supply a pallet. We partner with customers to manage assets and deliver supply chain performance, meet regulatory requirements, and turn circularity into a lasting competitive advantage,” Le Mercier said.
